Heavy crude oil, oil sands and bitumen reserves represent over 50% of the total global crude oil and it is hoped that its production will increase from to 18 mmbd between 2015 and 2035 62. Nonthermal primary methods of heavy oil production, which include technologies such as production with horizontal wells, multilaterals, chops, water or gas injection. The density and viscosity of the oil is the determining factor. Extraction, recovery, and production of heavy oil are the main challenges in the heavy oil industry. Europe, russia and cis heavy oil disposition 67 table ii. Typically, crude oil quality has an effect on the recovery process insofar as.
Oil and gas production handbook an introduction to oil. Thermal injection is the classical eor method used for heavy oil but it is not always applicable, for instance when reservoirs are deep or too thin. Introduction this report presents a summary of the resources. The production and processing of heavy oils will be influenced by the effectiveness of available technologies. Purchase heavy oil production processes 1st edition. Heavy oil production is a developing technology for extracting heavy oil in industrial quantities. Clear and rigorous, heavy oil production processes will prove useful for those scientists and engineers already engaged in fossil fuel science and technology as well as scientists, nonscientists, engineers, and nonengineers who wish to gain a general overview or update of the science and technology of fossil fuels. Below is a list of the technologies we employ to achieve this objective in heavy oil production.
Although it is an important energy resource, heavy oil requires an unusually high level of effort and expertise to economically develop and produce. Pdf foamy oil flow and its role in heavy oil production. A new fundamental model for cold heavy oil production with sand. Modelling and optimisation of oil and gas production systems. Suitable for both thermal and cold recovery of heavy oil the fc fastconnect ht wellhead system is a compact system designed for hightemperature applications, such as thermal recovery of heavy oil. Heavy oil and tar sand bitumen 7 reflected in the differences observed in various recovery processes as well as in the price variations between conventional crude oil types, the heavy oils, and tar sand bitumen tables 1. Pdf unconventional oils mainly heavy oils, extra heavy oils and bitumens represent a significant share of the total oil world reserves. Methods for extraction include cold heavy oil production with sand, steam assisted gravity drainage, steam injection, vapor extraction, toetoheel air injection thai, and openpit mining for extremely sandy and oil rich deposits. Heavy oil production processes 1st edition elsevier. Heavy oil reservoirs are considered as some of the worlds largest reserves.
Heavy oil production technology challenges and the effect. The temperature dependence of heavy oil sands was measured by nur et al. After the peak in world conventional oil production rate is passed, perhaps about 5 years from. Only a very small fraction of these resources have so far been. The density of the heavy oil in the shanjiasi field is up to 0. Heavy oil production once the reservoir is identified is not immediate. Furthermore, this research particularly focused on thermal processes, in that they provide a decrease in oil viscosity contained in the reservoir, leading to an increase in its mobility in the porous medium. Heavy oil reservoirs are notoriously difficult to produce and primary recovery is often low even with chops cold heavy oil production with sand. Overview of heavy oil resources training course petroskills. Europe, russia and cis heavy oil production 67 table ii.
The cold production recovery process, also known as cold heavyoil production with sand chops, is a method for enhancing primary heavy oil production by aggressively producing sand. Estimated reserves of heavy oil are over 6 trillion barrels, three times that of conventional oil and gas. Petroleum refining and the prod uction of ulsg and ulsd october 24, 2011 page 2 2. Petroleum engineering downstream future technology in heavy oil processing jorge ancheyta, mohan s. Petroleum refining at a glance petroleum refining is a unique and critical link in the petroleum supply chain, from the wellhead to. Cumulative heavy crude oil production for the united states at the end of 1985 was more than 16 billion barrels. It is estimated that heat based methods release an additional 40% of co. Heavy oil production an overview sciencedirect topics. Application of thermal methods for heavy oil recovery. Diesel and heavy fuel oil can be replaced with liquid biomass fuels like rapeseed oil, palm oil, tallow, and tall oil. The coldproductionrecovery process, also known as cold heavyoil production with sand chops, is a method for enhancing primary heavyoil production by aggressively producing sand. Even with the enhanced production, this production technique known as cold heavy oil production with sand chops, recovery factors remain low generally ranging from 5 to 15%. By the injection of vapor as in the case of steamassisted gravity drainage, physical property changes of heavy oil reservoir have been monitored by v p and v s changes.
As conventionaloil resources are depleted worldwide, vast heavy oil reserves available in various parts of the world become. Heavy fuel oil constituents range from distillable constituents to residual nondistillable constituents that must be heated to 260 c 500. From the foregoing it will be apparent that a method is disclosed which accomplishes all of the stated objects of this invention. Heavy oil and bitumen make up 70% of the discovered petroleum resources in the world. However, production outages have temporarily shut down parts of this volume. Although talking about oil and its production may sound complicated. The problem of processing heavy petroleum the situation of worldwide reserves of crude oils is very clear. The service delivers both recurring and ad hoc products relevant to near and longterm prospects for industry professionals and followers. In this circulatory process, 30 million tons of clear water can be saved. Section v presents three scenarios for domestic heavy oil production in the year 2000.
Heavy oil and bitumen are characterized by highdensity, highviscosity, and highheavy fraction components. Both methods have the potential to cause impacts to ground and surface water resources. Used in unconsolidated sandstone reservoirs containing viscous heavy oil, chops is inexpensive to implement but recovers only 5% to 10% of the reserves in place. Oil and gas production in the us over 3 billion barrels of crude oil produced in 2014 50% increase since 2009 17% of production offshore was 30% in 2010 texas, north dakota, california over 27 trillion cubic feet of gas produced in 2014 25% increase since 2009 5% of production offshore texas, pennsylvania. What are the similarities and differences in crude qualities and. Pdf an overview of heavy oil properties and its recovery and. Based on comprehensive databases with reserve and production data for hundreds of oil fields, it has been possible to identify typical behaviours and properties. After the oil sands 12 has been gravitydrained of heavy oil, a waterflood or other secondary recovery procedure may be carried out for further production of the remaining heavy oil. Heavy fuel oil comprises all residual fuel oils including those obtained by blending. Heavy oil is a large component of the worlds oil resource. Traditionally, in conventional oil production from high rate oil and gas wells, exclusion of sand at the wellbore has been the norm.
Extracting heavy oil needs a great deal of clear water, while outputting a large amount of wastewater. This book provides current research on heavy and crude oils. With overall heavy oil production projected to decrease by 50% over the next decade, followup processes are required to sustain and raise recovery factor. Gary massingill this course is basic level, but is sufficiently detailed and widely focused to appeal to a broad audience, including nontechnical, administrative, and business groups, as well as scientists and engineers, seeking an introduction to the business of heavy oil. Heavy oil production involves either mining large tracts of land, which results in surface disturbance, or drilling of numerous injection and recovery wells for in situ production. The location of the field, coupled with the crude oil properties see table 1, rubiales crude properties, makes export of the fields production difficult. Heavy fuel oil is the remnants of the crude oil refining process and requires preheating to be used as liquid fuel. In general, about 8590% of chops wells come on to production without having to withdraw the pump, and even with the best of techniques, 5% of wells never successfully achieve sand co production. Oct 11, 2005 summary heavy oil is more expensive to extract and cost less than mediumlight oil production of heaving oil is increasing while production of mediumlight oil is decreasing new methods are necessary to extract heavy oil at lower cost and add value to the product. Compositional analysis any of a variety of analytical techniques carried out to determine the composition of a crude oil by breaking it down into basic chemical components. Depletion and decline curve analysis in crude oil production. The role of production system modelling and optimisation in the petroleum life cycle. This paper is aimed at acquainting the readers with this type of flow and its role in heavyoil production.
Biodiesel is an excellent fuel but currently almost twice as expensive as other less. The global heavy crude oil service delivers timely and actionable research, analysis, and outlooks on the upstream oil and gas industry, with a particular focus on heavy crude markets. Heavy crude can be processed in a refinery by cracking and reforming that reduces the carbon number to increase the high value fuel yield. Technoeconomic analysis of bio heavyoil production from. In dealing with russian resources the term natural bitumen is taken to include both maltha and asphalt but excludes asphaltite. Meta, the sole risk field operator, is currently producing heavy oil from the rubiales field. An overview of heavy oil properties and its recovery and transportation methods 573 brazilian journal of chemical engineering vol. Commercial mining and current insitu thermal production methodologies are important contributors to the worlds oil production.
With respect to chops, heavy oil and oil sands in alberta, some specific questions may arise. Factors that affect the difficulty of putting reserves into production include permeability, porosity, depth and pressure. Technoeconomic analysis of bio heavy oil production from sewage sludge using supercritical and subcritical water. The rubiales field is located 470 kilometers from bogota and 1900 kilometers from cartagena. Estimated reserves of heavy oil are over 6 trillion barrels, three times that of conventional oil and gas factors that affect the difficulty of putting reserves into production include permeability, porosity, depth and pressure. Bitcan has served almost all heavy oil operators in canada and many world wide in this capacity. Palm oil has become very sensitive from a public relations point of view due to all the media coverage around palm plantations and their negative impact on biodiversity, orangutans, etc.
Jul 27, 20 heavy oil production processes james g speight download here. Introduction, heavy oil properties, methods for recovering of heavy crude oils and methods to improve the characteristics of pipeline flow. Using a combination of depletion and decline rate analysis gives a better tool for describing future oil production on a fieldbyfield level. In addition, largescale production of heavy oil resources will require local. The introduction section discusses the significance of heavy oil in the. It offers an alternative to conventional wellhead systems and can also be used for cold production methods. The canadian oil sands are one of the largest sources of heavy oil in the world, currently producing around 2 mmbopd. Author links open overlay panel truong xuan do a b rana mujahid c hyun soo lim d jaekon kim e youngil lim a jaehoon kim c f g. Cold heavy oil production with sand chops is a method applied to primary production. In liaohe oilfield, heavy oil wastewater is treated and boiled to produce steam, which then is reinjected into heavy oil reservoirs. For the enhanced oil recovery eor for heavy oil production, vapor or co 2 injections have been carried out. Production of heavy oil is becoming more common in many countries, with 2008 production led by canada and venezuela. Of world production, about 78 % of the total comes from heavy oil. The total estimated resource for heavy oil in the conterminous united states is about 45 billion barrels.
Production rates of this high viscosity, often chemically compromised hydrocarbon are influenced by both the effectiveness of available technology and the supply and affordability of conventional oil. Cold heavy oil production with sand chops is now widely used as a production approach in. Sustaining sand influx is necessary to produce heavy oil at economic rates. The report was a product of the rand corporation from 1948 to 1993 that represented the principal publication documenting and transmitting rands major research findings and final research. This report is part of the rand corporation report series. Thermal methods steam injection or insitu combustion. Heavy oil and natural bitumen resources in geological basins.
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